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How to do tin casting in molding sand

How to do tin casting in molding sand

Create your own tin pendants in necklaces

How do you create a tin ornament with your own design? The easiest way is with molding sand, where you make an impression. It can be used as pendants in necklaces, among other things. Perhaps you have heard or seen Thor's hammer cast in tin? This is often the first thing many people do when creating their own design, but of course, you can also cast many other things besides Thor's hammer. According to Workmanship & Design Leader Katrine, there are many options, and she shows the entire process step by step, how to create your own impressions for pendants using molding sand and melted tin.

Suggestions for class instruction:

If you are a class starting to cast tin, it is a good idea to start the instruction in the following way:

  1. Have a brief discussion about what tin really is before you start the casting process yourselves.
  2. Pass tin bars around to the students, so the students can feel and sense how soft tin actually is.
  3. Show different things they can cast with the tin.
  4. Show the students the process before their own process begins. In this way, they will gain an understanding of their own process.

Techniques and Skills:

  • How molding sand works
  • Melting a metal
  • Melting process
  • Metal processing
  • Handling hot objects

Materials you need to cast your own tin pendant:

  • Molding sand
  • The bottom of a milk carton or other container to hold the molding sand.
  • Different objects to press into the sand. For example, buttons, toy figures, pendants, keys....
  • Optional self-hardening clay to make impressions with
  • Tin bars
  • Flower sticks
  • Leather fabric
  • Optional beads

Tools to use:

  • Spoon or teaspoon
  • Side cutters or combination pliers
  • Casting scoop
  • Cooking plate, gas burner, melting bowl, or fire
  • Different metal files. For example, a small file, a round file, and a half-round file
  • Safety glasses
  • Fire or welding gloves

How to do it:

Step 1 Place molding sand in the bottom of a milk carton

Step 1


Cut a milk carton and press the molding sand firmly into the bottom of the carton.

Use a spoon to measure. Use your finger to press it down so it becomes firm.
Step 2 Make impressions in the molding sand

Step 2

Experiment with different objects in the center of the sand, pressing them into the sand. The impression should have smooth edges and no small lumps of sand.
Step 3 Make a hole for the pendant with a flower stick

Step 3


If the tin is to be cast into a pendant, place a flower stick where the hole for the pendant should be. Stick it down firmly into the sand.
Step 4 Place the tin in the casting scoop

Step 4


Cut the tin into 1 cm pieces, place them in a casting scoop, and place the milk carton near the melting area.
Step 5 Ensure good ventilation

Step 5


Turn on the fan or be in a place with good ventilation.
Step 6 Hold the casting scoop over the heat source

Step 6


Use safety glasses and welding gloves. Hold the casting scoop over the heat source.
Step 7 Monitor the melting process. The tin should not become dark on the surface

Step 7


Carefully monitor the melting process.

If it gets too hot, it will become dark on the surface and can't be used.
Step 8 Pour the tin into your impression in the molding sand

Step 8


When the tin has melted, it may be helpful to shake it a bit in the casting scoop before pouring it into the mold in the molding sand. Make sure to get the tin around and over the pressed object.
Step 9 Let the tin cool and lift the flower sticks

Step 9


Let the tin cool before removing it from the mold. If you made pendants, carefully lift the flower stick with the pendant on it. Loosen the stick near the pendant.
Step 10 Cut off excess tin with side cutters

Step 10


If there is excess tin around the object, cut it off with side cutters and put it in a pile to melt again.
Step 11 File all edges with a file

Step 11


File the sides of the object with different files until they become smooth and even at the edge.
Step 12 Finished tin pendant on a leather cord to use as a necklace

Step 12


Optionally, attach a leather cord.

We wish you a lot of fun with your new creative project.